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       Zhangjiagang Shilong Machinery Co., Ltd
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Reclaimed Rubber

Re-generated or Reclaimed rubber is produced by partial de-vulcanization of rubber granulate obtained from end-of-life tyres and other rubber products. The regenerated rubber has almost the original plasticity of virgin rubber, permitting the same to be compounded, processed and re-vulcanized or reused
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  • TPS-NR, TPS-EPDM, TPS-Butyle

  • TOPS RECYCLING

Re-generated or Reclaimed rubber is produced by partial de-vulcanization of rubber granulate obtained from end-of-life tyres and other rubber products. The regenerated rubber has almost the original plasticity of virgin rubber, permitting the same to be compounded, processed and re-vulcanized or reused.

 

Regeneration can occur either by breaking the existing cross links in the vulcanized rubber (partial de-vulcanization) or by promoting scission of the main chain of the polymer (breakage of C-C bonds) or a combination of both processes.

 

Partial De-vulcanization means selective cleavage or breakage of Disulphide (S-S) chemical bonds (see: Figure below) leading to the separation of natural rubber polymer chains using heat, mechanical shear force and assisted by peptizers (like process oil & pine tar oil) and reclaiming agent (like

Disulphides). The de-vulcanization is partial i.e. some and not all Disulphide (S-S) chemical bonds are broken. The main mechanism of de-vulcanization is by means of thermal – oxidative degradation and high shear force acting on the material.


Items

Environment   Friendly Tire Reclaimed Rubber

Super

Premium

Fine   particle

Fine

Water   content %,

1.20

1.20

1.20

1.20

Ash   %,

8.50

9.00

10.00

10.00

Acetone   Extract %,

20.00

20.00

20.00

20.00

Tensile   Strength (MPa),

11.00

10.00

8.00

7.50

Elongation   %,

350

330

300

280

Mooney   Viscosity,

85.0

85.0

75.0

75.0

Density, g/cm3

1.20

1.20

1.22

1.22

Rubber   hydrocarbon %,

54±3

52±3

50±3

50±3

Carbon   black %,

26±3

26±3

26±3

26±3

PAHS   (ppm),

200

300

400

400

Bay-H,   %

0.50

0.60

0.70

0.70

Remarks

Main   Raw Material (Truck Tires)

Tire   Tread

Tire   Crown

Whole   Tire

Whole   Tire

  1.          Those products are based on   the user’s requirement, can be filtered by 40 meshes net

  2.          Heavy metals testing, comply   with the ROHS standard

  3.          Substances of high concern   (SVHC) determination, in line with requirement of the REACH Regulation


Items

Odorless   Tire Reclaimed Rubber

Super

Premium

Fine

First

Passing  

Water   content %,

1.20

1.20

1.20

1.20

1.20

Ash   %,

8.50

10.00

10.00

12.00

15.00

Acetone   Extract %,

20.00

20.00

20.00

20.00

25.00

Tensile   Strength (MPa),

11.00

10.00

7.00

7.00

6.00

Elongation   %,

350

330

280

260

260

Mooney   Viscosity,

85.0

85.0

70.0

80.0

80

Density, g/cm3

1.20

1.20

1.20

1.30

1.30

Rubber   hydrocarbon %,

54±3

52±3

50±3

48±3

48±3

Carbon   black %,

26±3

26±3

26±3

26±3

26±3

Remarks

Raw   Material (Truck Tires)

Tire   Tread

Tire   Crown

Whole   Tire

Tire   Sidewall

Those products are based on the user’s   requirement, can be filtered by 40 meshes net


Items

Ordinary   Tire Reclaimed Rubber

High   Strength Tire Reclaimed Rubber

Tire   Reclaimed Rubber

160

140

120

100

Fine   particulate

Premium   fine

First   Fine

First

Water   content %,

1.20

1.20

1.20

1.20

1.20

1.20

1.20

1.20

Ash   %,

10.00

10.00

10.00

10.00

10.00

10.00

10.00

12.00

Acetone   Extract %,

20.00

20.00

20.00

20.00

20.00

20.00

20.00

25.00

Tensile   Strength (MPa),

16.00

14.00

12.00

10.00

9.00

8.00

8.00

7.00

Elongation   %,

440

420

360

330

330

330

300

280

Mooney   Viscosity,

90.0

90.0

85.0

85.0

75.0

75.0

75.0

80

Density, g/cm3

1.20

1.20

1.20

1.22

1.22

1.22

1.22

1.22

Rubber   hydrocarbon %,

54±3

54±3

52±3

50±3

50±3

50±3

50±3

50±3

Carbon   black %,

26±3

26±3

26±3

26±3

26±3

26±3

26±3

26±3

Remarks

Raw   Material (Truck Tires)

Tire   Tread

Tire   Crown

Whole   Tire

Those products are based on the user’s   requirement, can be filtered by 40 meshes net


Items

Synthetic   Reclaimed Rubber

Butyl   Reclaimed Rubber

EPDM

8.5   Butyl

8.0   Butyl

7.5   Butyl

6.8   Butyl

·       Chlorinated   butyl

Water   content %,

0.50

0.50

0.50

0.50

0.50

1.00

Ash   %,

9.00

9.50

10.00

11.00

48.00

20.00

Acetone   Extract %,

10.00

10.00

10.00

10.00

20.00

20.00

Tensile   Strength (MPa),

8.50

8.00

7.50

6.80

4.00

6.00

Elongation   %,

480

470

460

450

500

300

Mooney   Viscosity,

50±5

50±5

50±5

50±5

50±10

50±15

Density, g/cm3

1.21

1.22

1.23

1.24

1.45

1.35

Rubber   hydrocarbon %,

54±3

54±3

50±3

48±3

40±5

30±5

Carbon   black %,

32±3

32±3

32±3

32±3

0

30±5

PAHS   (ppm),

400

600

800

1000

200

200

Bay-H,   %

0.50

0.60

0.70

0.80

0.35

0.35

Filter   size (meshes)

60~100

60~100

60~100

60~100

60~100

40~60

Remarks

The Mooney viscosity can be adjusted as   per the buyer’s requirement (55±5, 50±5,   45±5, 40±5, 35±5)


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   Provincial Econimic Development Zone, Jiangsu, China

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